Non-contact web tension meter  PAT.PEND.gif

NEW非接触テンションメーター.png




Overview

  • This world’s first non-contact web tension meter was developed with the goal of proportioning film tension and is equipped on each turn bar to measure pressure between the floating film and surface of the bar.



Composition

  • Mechanical: Air turn bar / Air blower / Liquid pump / Silencer / Filter
  • Electrical: Pressure sensor / Pressure gauge / Computational display / Motor inverter



Main Unit

  •  Tension output  Digital display
     Analog output  4〜20mmA・1〜5V 
     Measurement precision  ±1%、full scale (pressure sensor accuracy) 
     Responsivity  Within 20ms 
     Measurement availability  1〜1000N/m 




Production range

  •  Turn bar width     : 80〜1000mm / Length 100mm~5000mm 
     Material        : Aluminum (Alumite process), SUS-304, SUS-316,Titanium
     Surface        : Stainless reel, Stainless punching
     Angle         : 5〜180 degree
    Temperature range : 0〜400℃




Use

  • Non-contact tension measurement for variety of films / Paper / Metal foils / Fabrics
  • Non-contact floating weight measurement for variety of plate materials and products
  • Tension distribution measurement (Substrate width direction)
  • Multi-concurrent non-contact tension measurement (Post slit)
  • Liquid tension measurement
  • Liquid tension distribution measurement



Special features

  • 1.Non-contact measurement
  • 2.Fast response rate
  • 3.Micro-hysteresis
  • 4.Ultra-low tension measurement
  • 5.Small lap included angle measurement
  • 6.Parallel non-contact tension measurement
  • 7.Non-contact weight measurement
  • 8.Intrinsically explosion-proof construction
  • 9.Hot spot measurement


Measurement principle

  • Image 1 is a cross section of the Air Turn Bar; Image 2 is a cross section along the width. A tension detector tube is attached to the intermediate vertex along the width of the Air Turn Bar. Inside the bar, the air is supplied from the blower in a pressure range of micro to low 0.5kPa〜10kPa.
  • Supplied air pressure level is selected depending on the weight or tension of the substrate. The temperature for the compressed air supply can be set to high for drying or curing.
  • As shown in Image 2, the pressure changes when the Air Turn Bar is used to float and put tension on the material.
  • 「Lead tube → Pressure sensor → Controllers → Calculation →Tension conversion display → Output → Control indication → Substrate tension control → Tension detector transmission inner pressure change → Transmission 」
  • Thus a closed-loop control (negative feedback control) is achieved for electricity and air pressure transmission system. Approximately same system can work for a liquid turn bar.


装置構成図                         

P20-図2_装置構成図.png


Application example 1
>> Non-contact web tension meter

  • Non-contact 180 degree tension measurement system
  • It takes two Air Turn Bars at 90 degree and one at 180 degree to measure the tension. Even conventional products employ the same method to measure tension using the strain gauge load sensor for the central guide roll axis. In Image 1, one or more pressure sensors are built inside the vertex of the 180 degree Air Turn Bar for non-contact measurement of tension.
  • Special characteristics include a fast response rate and no mechanical loss, which allows it to be used for the ultra-low tension precise measurement. A guide roll can also be used as an alternative to the 90 degree Air Turn Bar.






図1
P21-図1_180度張力測定.jpg


  • Small included angle web tension measurement
  • Image 2 is an example of typical use for the small included angle tension measurement in coating machines or printers.
  • A common rotation failure results when the film goes into the dryer after coating because the included angle is small. It was impossible to attach a tension meter since the conventional method could not deliver sufficient included angle.
  • In this application example, a horizontal turn bar is used as an alternative to the guide roll, allowing for a non-contact tension sensor inside the Air Turn Bar to enable measurement and film guiding with a smaller included angle. The result is that tension on the coated part can be measured and kept at a stable lower level.




図2
P21-図2_小抱角張力測定.jpg

Application example 2
>> Non-contact web controller

  • Special features
  • ① Non-contact
  • ② Tension minimum : 0~ Max 
  • ③ Measurement precision : less than ±0.1%
  • ④ Measurement speed : less than 20m/sec
  • ⑤ Heat resistance temperature : 400℃
  • ⑥ Intrinsically explosion-proof construction : Settling the measuring part (Air turn bar)



  • Auto-regulation points
  • ① Tension profile for the fixed-width films, Tension distribution, Display, Signal output
  • ② Drift adjustment, Film position adjustment, Adjustment actuator (up, down and rotation)
  • Settling the measuring part (Air turn bar)
  • ① Film wrap angle : 180 degree
  • ② Length : 100mm〜5000mm
  • ③ Diameter : 80mm〜1000mm
  • ④ Tension point : Adjustable

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